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Process Safety & Studies

Engineer out the low-probability, high-consequence event

The events that end companies are rarely frequent — they are catastrophic. Northstar's process-safety specialists systematically identify, evaluate and reduce major-accident hazards through rigorous, internationally-recognised study techniques.

600+Statutory audits
HAZOPQRA · LOPA
Arc-flash& HAC
26Countries
The Challenge

Occupational safety metrics hide process-safety risk

A site can post excellent injury statistics while sitting on an unassessed major-accident hazard. Lost-time-injury rates say nothing about the integrity of a pressure system, the adequacy of relief, or the classification of a hazardous area.

Process safety demands its own discipline: structured hazard identification, quantified consequence and risk analysis, and layers of protection engineered and verified against recognised standards — before, not after, the event.

In scope

Studies we conduct

HAZOP & HAZID studies
Quantitative risk assessment (QRA)
Layer-of-protection analysis (LOPA)
Arc-flash & electrical hazard studies
Hazardous-area classification (HAC)
Relief systems & SIL assessment
Our Method

Identify → Study → Quantify → Rank → Reduce

A disciplined path from hazard to engineered, verified risk reduction.

01 — IDENTIFY

Hazard identification

Systematically identify major-accident hazards through HAZID and design review.

02 — STUDY

HAZOP / LOPA

Facilitate structured HAZOP and layer-of-protection analysis with your engineers.

03 — QUANTIFY

Consequence & QRA

Model consequences and quantify risk against tolerability criteria.

04 — RANK

Risk ranking

Rank scenarios by likelihood and consequence to focus effort where it counts.

05 — REDUCE

Risk reduction

Specify and verify safeguards and safety-instrumented functions to close the gap.

What's Included

The full process-safety toolkit

HAZOP & HAZID

Facilitated hazard and operability studies across new and existing facilities.

QRA & consequence

Quantitative risk assessment and consequence modelling against tolerability criteria.

LOPA & SIL

Layer-of-protection analysis and safety-integrity-level determination.

Arc-flash studies

Electrical arc-flash hazard analysis and labelling to recognised standards.

Hazardous-area classification

HAC studies and zoning for flammable and explosive atmospheres.

Relief & integrity

Relief-system adequacy and asset-integrity review for pressure systems.

HAZOPFacilitated studies
QRAQuantified risk
600+Statutory audits
SILVerified functions
Deliverables

Tangible outputs you can act on

HAZID / HAZOP study report with actioned recommendations
Quantitative risk assessment with consequence modelling
LOPA worksheets and SIL determination
Arc-flash study, incident-energy results and labelling
Hazardous-area classification drawings and schedule
Prioritised risk-reduction and safeguard-verification plan
Action tracking to verified closure in Axiomi
In Their Words
“Northstar covers every technical aspect and gives a clear path to comply with the laws applicable to our operations.”
— Ind Swift Laboratories · Process & Compliance
Explore Further

Related services

Questions

Frequently asked

What is a HAZOP study?

A Hazard and Operability study — a structured, team-based examination of a process to identify deviations that could lead to hazards or operability problems, and the safeguards needed to manage them.

Do you conduct quantitative risk assessment?

Yes. We model consequences and quantify risk (QRA) against recognised tolerability criteria, supporting decisions on land use, layout and risk reduction.

Can you perform arc-flash and hazardous-area studies?

Yes — arc-flash incident-energy analysis with labelling, and hazardous-area classification (HAC) with zoning drawings, to the applicable standards.

Who facilitates the studies?

Experienced process-safety specialists facilitate the sessions with your engineering and operations teams, so the analysis reflects the real plant and its intent.

Assess the hazards that matter most.

Begin with a scoping discussion on your highest-hazard units. We'll recommend the right studies and sequence to reduce major-accident risk.

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